Double Wall Cardboard Boxes

• Cost efficient classical classic cardboard box
• Versatile double wall solution holding up to 15kg
• Wide range of sizes

From: £0.73
In stock
305 x 229 x 100-152 mm - Multi-Depth - CDW012
229 x 152 x 100-152 mm - Multi-Depth - CDW001
254 x 254 x 254 mm - CDW002
305 x 229 x 152-229 mm - Multi-Depth - CDW014
305 x 305 x 152 mm - CDW021
305 x 229 x 305 mm - CDW020
390 x 325 x 150 mm - CDW011
305 x 305 x 305 mm - CDW003
417 x 319 x 338 mm - CEMF02
457 x 305 x 230-305 mm - Multi-Depth - CDW013
435 x 325 x 145 mm - Small Parcel - CDW040
500 x 350 x 250 mm - CDW015
408 x 382 x 351 mm - CEMK02
457 x 317 x 381 mm - CDW008
508 x 408 x 300 mm - CDW016
533 x 330 x 355 mm - CDW006
414 x 414 x 414 mm - CEPH02
610 x 254 x 330 mm - CDW025
350 x 350 x 350 mm - CDW010
357 x 271 x 364 mm - CDW019
457 x 457 x 305 mm - CDW005
406 x 406 x 406 mm - CDW007
600 x 450 x 400 mm - CDW018
457 x 457 x 247-317-387-457 mm - Multi-Depth - CDW004
600 x 400 x 350 mm - CDW017
457 x 457 x 610 mm - CDW022
595 x 445 x 445 mm - Medium Parcel - CDW041
610 x 457 x 457 mm - CDW026
508 x 508 x 508 mm - CDW024
457 x 457 x 762 mm - CDW023
610 x 508 x 406 mm - CDW027
* Request your bespoke size here or request a quote for a larger quantity here
Amount: 1 units
Free delivery over £100 *
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  • Free delivery over £100 *
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* Please refer to our delivery policy page. For any queries please contact us.


 Our double wall cardboard boxes wholesale are a versatile and reliable shipping solution. The double flutes provide extra cushioning to help protect your fragile objects from shocks and allow you to ship heavier items. Choose from our wide range of size options and find the right double wall cardboard box for your products.

Heavy or fragile items need extra protection during shipping to make sure they reach their destination in pristine condition. Our double wall cardboard boxes are durable and versatile, offering more cushioning than single wall boxes. Boxes are designed to shield products against drops, shakes and – most importantly – side impacts while moving on conveyor belts.

DS Smith’s double wall boxes feature two layers of resilient cardboard fluting, each wall with a thickness of 5 mm. Choose from our wide range of sizes, and find the right double wall cardboard box for your products.

Recommended for

  • Packing, shipping and storing parcels for a recommended maximum weight up to 15 Kg, and up to 10 Kg if sent on pallets. But this recommendation may vary depending on the nature of the product and the void fill or protective material used. It also may vary depending on the shipping method used.


  • Box thickness of 5 mm with brown cardboard recycled paper quality up to 100gsm

  • All dimensions shown are internal dimensions

  • 100% recyclable corrugated board made from recycled fibers

  • The reference CDW001 is multi-scored, helping reduce the height by around 50 mm (100-152mm)

  • The reference CDW004 is multi-scored, helping reduce the height from 70 to 210 mm (247-317-387-457mm)

    The reference CDW012 is multi-scored, helping reduce the height by around 50 mm (100-152mm)

  • The reference CDW013 is multi-scored, helping reduce the height to around 75 mm(230-305mm)

  • The reference CDW014 is multi-scored, helping reduce the height to around 77 mm (152-229mm)

  • Those products are not designed to be used for heavy-duty products unless stated otherwise, not to be used under high humidity or high temperatures conditions

  • All dimensions may vary by up to 3mm


 Benefits of Double Wall Boxes

  • Ideal for heavy loads or delicate products:

    Double walled cardboard boxes can support a weight of up to 15 Kg, depending on the type of product being shipped, and the void fill used. The heavy-duty walls safeguard fragile items against bumps and shakes that can cause damage. Each box is made up of five layers – an outer layer of paper + a layer of flute + a layer of paper + another layer of flute + an outer layer of paper.

  • Environmentally friendly

    Our double wall boxes are made from 100% recycled paper, and they are completely recyclable after use. DS Smith is a leading supplier of sustainable packaging solutions. We produce boxes for our customers, collect them once they have been used and recycle them back into more boxes. It takes only two weeks for paper fibre to move around our business, and we handle over 5 million tonnes every year. That is the weight of 25,000 jumbo jets!

  • Made to be used and reused

    Not only are our double wall boxes recyclable, but they’re also sturdy enough to be reused multiple times. Double walled boxes can hold up through several shipping and storage cycles, saving your business money and waste over time.

  • Available in assorted sizes

    We carry double wall cardboard boxes in a range of 19 sizes, carefully selected to suit the needs of e-commerce businesses. Some dimensions are multi-scored, allowing you to reduce their height.

When should you use double wall cardboard boxes?

Double wall boxes are a good fit for many different e-commerce shipping and storage needs:

  • Shipping heavy items

  • Shipping breakable items that need additional protection

  • Storing stacked boxes; for example, on a fully loaded pallet, the bottom layer of boxes must be able to bear the entire weight of the boxes above them

 Durability Testing with DISCS™

 DISCS ™ is a DS Smith testing process that determines whether packs can survive the bumps and scrapes of the average e-commerce supply chain. Online orders sometimes need to survive up to 50 touchpoints, so choosing the right pack is an important decision.

If you would like the security of knowing that your boxes will fully protect your product, please contact our Customer Service. We can offer you a DISCS ™ test for your product. Get in touch with us by phone at 0808 1691 030 or e-mail at, and we’ll send you a quotation.

Are you interested in ordering larger quantities?

Please contact us via email at